GO TO Table of Contents 16008 North 81st Street • Scottsdale, Arizona 85260 • 480.483.1214 • www.ulsinc.com PRELIMINARY 03-
Adjustments and Settings A010 – Laser Power Upgrading Table of Contents The PLS3.60, PLS4.60, and PLS6.60 is capable of upgrading to a maximum of 6
Adjustments and Settings A020 - CPU Initialization / Auto-Z Calibration NOTE: This procedure must be performed with the solid aluminum Engraving Tab
Adjustments and Settings 4. Click on the Calibrate button within the Lens Size box of the System Tab. The following window appears. Click on Save
Adjustments and Settings A030 - Cutting Table Calibration Table of Contents Installation 1. Turn the PLS on and lower the table all the way down t
Adjustments and Settings A040 - Rotary Calibration Table of Contents 1. Turn on the UCP and PLS. 2. Open the top door. 3. Lower the table about
Adjustments and Settings 10. Now, use the Z Axis buttons (3) or the Z Axis Menu on your keypad (recommended) to move the table up and down and use t
Adjustments and Settings A050 - X-axis Arm Alignment Check and Adjust (Squaring) Table of Contents 1. Power off the PLS and unplug it. 2. Remov
Adjustments and Settings Adjustment 6. Locate the Y-axis couplers (1). For each of the two couplers, there are two screws that mount it to the Y-m
Adjustments and Settings ults. A060 - Laser Beam Check and Alignment Table of Contents Verify the table is clear of any objects that could obstruct
Adjustments and Settings 3. Place a strip of masking tape over the hole on the left side of the Focus Carriage. 4. The red diode beam should appea
Table of Contents Help 0000 - Contact the ULS Technical Support Department 0010 - Performing Professional Series Service Procedures Adjustments and
Adjustments and Settings 9. Slowly move the X-axis arm (1) forward. 10. Locate and carefully remove the large thumb screw securing the cover on th
Adjustments and Settings Note: To create a small burn mark on the tape in the next step you will need to adjust your Power and Seconds settings in t
Component Removal and Replacement R000 – Focusing Lens Table of Contents 1. Make sure the PLS is powered OFF and unplugged. 2. Open the top d
Component Removal and Replacement R010 – #3 Mirror Table of Contents 1. Make sure the PLS is powered OFF and unplugged. 2. Open the top door
Component Removal and Replacement R020 - #2 Mirror Table of Contents Note: Be careful not to touch the #2 Mirror. 1. Make sure the VLS is powered
Component Removal and Replacement R100 - Rear Cover Table of Contents 1. Power off the PLS. 2. Walk around to the back of the laser machine. 3.
Component Removal and Replacement R110 - Top Door/Window Table of Contents Obtain assistance from 1 or 2 additional people when removing the top
Component Removal and Replacement 6. Locate the 12 window nuts and remove them with needle nose pliers like shown. Set the window nuts aside. 7
Component Removal and Replacement R130 – Rulers Table of Contents 1. To replace the rulers you need to remove all 5 screws and set them aside. 2
Component Removal and Replacement R200 - X-axis Bearings Table of Contents 1. Power OFF and unplug the PLS. 2. Open the top door and bring the
Electronics R500 - Laser R510 - CPU R520 - Keypad R530 - Upper Flex Board R540 - Lower Flex Board R550 - Thermal Sensor Board R560 - Thermal
Component Removal and Replacement 6. Grab a hold of the Focus Carriage and gently push up then tilt forward to remove the Focus Carriage from the
Component Removal and Replacement R210 - X-axis Belt Table of Contents 1. Power OFF and unplug the PLS. 2. Remove #2 mirror cover by removing
Component Removal and Replacement 6. Using a stapler, attach one end of the old belt (2) to one end of the new belt 1). Do not overlap the belt
Component Removal and Replacement 11. Push the focus carriage all the way to the left and push the belt clamp all the way to the right, on the X-a
Component Removal and Replacement R220 - X-Axis Idler Pulley Table of Contents 1. Power OFF and unplug the PLS. 2. Remove #2 mirror cover by
Component Removal and Replacement R230 - X-Axis Motor and Drive Gear Table of Contents 1. Power Off and unplug the PLS. 1. Remove #2 mirror c
Component Removal and Replacement 4. Remove the other mounting screw (5) is on the front side of the motor housing with a 3/32 Allen wrench. Lift
Component Removal and Replacement *If you plan on replacing the motor do not install the new drive gear or retaining clap at this time. 7. Position
Component Removal and Replacement R240 - X-Axis Arm Table of Contents NOTE: Place any hardware removed from the laser machine in a safe place. 1.
Component Removal and Replacement 5. Unscrew the two protruding screws on the right side of the X-Axis Arm. One screw is located in front of t
Help 0000 – ULS Technical Support Department Table of Contents Technical Support Department 16008 North 81st Street Scottsdale, AZ 85260 Ph
Component Removal and Replacement R300 - Y-Axis Belts Table of Contents Take note of the current tension of the Y-Axis Belt by using your thumb an
Component Removal and Replacement 7. Insert the new Y-Axis Belt ends into the belt clamp with the belts teeth facing inward. The Y-Axis belt in th
Component Removal and Replacement R310 - Y-Axis Idler Pulleys Table of Contents Take note of the current tension of the Y-Axis Belt by using your
Component Removal and Replacement R320 - Y-Axis Drive Gear Table of Contents 1. Power OFF and unplug the PLS. 2. Remove the X-Axis Arm. 3. R
Component Removal and Replacement 7. Rotate the long shaft with one hand to locate the Y-Axis Drive Gear clamp screw. Loosen but do not remove the
COMPONENT REMOVAL AND REPLACEMENT R330 - Y-Axis Bearings Table of Contents 1. Power OFF and unplug the PLS. 2. Remove the X-Axis Arm. 3. Set t
Component Removal and Replacement R340 - Y-Axis Motor Table of Contents 1. Power OFF and unplug the PLS. 2. Open the top door and push the X-Ax
Component Removal and Replacement 5. Loosen, but do not remove, the coupler screws that attach the motor to the Y-shafts. Slide the couplers out
Component Removal and Replacement R400 - Z-Axis Motor Table of Contents When performing this procedure, make sure that you do not accidentally tur
Component Removal and Replacement 5. Hold the Z-Axis Motor while unscrewing the 3 screws that hold the Z-Axis Motor in place. Set the screws and
Help 0010 – Performing Service P able of Contents rocedures afety erforming the procedures in this manual, always be sure to read and understand iff
Component Removal and Replacement R410 – Z-Axis Board Replacement Table of Contents 1. If the laser machines table is raised, lower it all the way
Component Removal and Replacement 5. Unplug all 3 connectors from the board. 6. When installing the new board verify that the 2 white nylon stan
Component Removal and Replacement R500 - Laser Table of Contents Handle the laser with care! Do not bump or jar it. 1. Make sure the PLS is
Component Removal and Replacement R510 - CPU Driver Board(s) Replacement Table of Contents 1. Disconnect the power to the laser machine. NOTE: Th
Component Removal and Replacement 5. Gently pull the driver card straight up with both hands. 6. When installing the new board verify that the boa
Component Removal and Replacement R520 – Keypad Table of Contents 1. Make sure the PLS is powered OFF and unplugged. 2. Open the top door. 3
Component Removal and Replacement 6. Pop the keypad assembly off from its 6 metal standoffs. DO NOT pull on the keypad as it is still attached b
Component Removal and Replacement R530 - Upper Flex Board Table of Contents 1. Power OFF and unplug the PLS. 2. Remove the X-Axis Motor Module
Component Removal and Replacement R540 - Lower Flex Board Table of Contents 1. Power OFF and unplug the PLS. 2. Open the top door and push the
Component Removal and Replacement 4. Unscrew the 2 screws that hold the board in place. 5. Grab a hold of the Lower Flex Board and turn it aroun
Adjustments and Settings A000 – Safety – PLEASE READ! Table of Contents Description of Appropriate Use This device is designed for laser cutting an
Component Removal and Replacement R550 – Thermal Sensor Board Table of Contents 1. Make sure the PLS is powered OFF and unplugged. 2. Press the
Component Removal and Replacement 4. Disconnect the two white connectors first then the black connector on the board. Move the wires aside. 5.
Component Removal and Replacement R560 – Thermal Snap Switch Table of Contents Verify that the battery is reinstalled into the PLS in order for th
Component Removal and Replacement 5. Bend the metal contacts inward to expose the hex nuts. 6. Remove the hex nuts to release the Thermal Sensor
Component Removal and Replacement R570 - Power Supply(s) Table of Contents PLS 3.60 & 4.60 1. Power OFF and unplug the PLS. 2. Proceed to th
Component Removal and Replacement 6. The Power Supply connectors are located between the Power Supply Module and CPU Module. Disconnect the 2 la
Component Removal and Replacement PLS 6.60 & 6.120D CARE SHOULD BE TAKEN WHEN MOVING OR LIFTING THE POWER SUPPLY. Obtain assistance from 1 or 2
Component Removal and Replacement 5. Unscrew the 2 screws located on the back of the PLS near the Exhaust Ports that hold the power supplies in p
PHOTOS P0010 - Front View Table of Contents 1. FOCUS CARRIAGE 2. #2 MIRROR 3. BEAM WINDOW 4. THERMAL SENSOR 5. ENGRAVING TABLE 6. X-ARM
PHOTOS P0020 - Rear View, Laser Tube Installed Table of Contents 1. LASER TUBE 2. LASER ELECTRICAL CONNECTOR 3. REAR COVER 4. TOP DOOR
Adjustments and Settings • Care should be taken when moving or lifting this device. Obtain assistance from 3 or 4 additional people when lifting or
PHOTOS P0030 - Rear View, Laser Tube Removed Table of Contents 1. CPU* 2. 48VDC POWER SUPPLY* (PLS3.60, 4.60, 6.60 – ONE SUPPLY, PLS6.120D
PHOTOS P0040 - Left and Right Side Views, PLS3.60, 4.60, 6.60 Table of Contents NPUT C6. THERMAL SENSOR BATT1. AC POWER I ONNECTOR URE G
PHOTOS P0050 – Left and Right Side Views, PLS6.120D Table of Contents 1. USB CONNECTION 2. THERMAL SENSOR BATTERY 3. AC POWER INPUT CON
Adjustments and Settings A005 - Computer Power Management Configuration Table of Contents Power management is an option on computers and monitors t
Adjustments and Settings 5. Select the tab “Power Schemes”. 6. For the “Settings for Home/Office Desk power scheme” box, select “Never” for all t
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