
STARTING/STOPPING
PROCEDURE
THE
STARTING
SYSTEM
Westerbeke diesel generators use electric starters assisted by
glow plugs for both normal and cold weather starting.
The
illustration below shows a cross-sectional view of one cylin-
der. The glow plug
is
located in the combustion chamber so
that its tip is
in
the injector nozzle's spray path. When the
glow plug is energized by the
PREHEAT button, the plug
glows red at the tip and assists in igniting the fuel. The result
is a rapid start with less wear on the starter.
This system is common to WESTERBEKE diesels. The start
circuitry is designed so that the
PREHEAT button must be
depressed for the time specified in the preheat chart. Then,
while keeping the
PREHEAT button engaged, the START
button
is depressed to crank the engine.
NOTE:
The START switch will not energize unless the PRE-
HEAT
switch is depressed. Depressing the
PREHEAT
switch
activates the glow plugs in the cylinder head so use the
PRE-
HEAT
intermittently to avoid overheating the glow plugs.
GLOW
PLUG
PREHEAT:
Depress the PREHEAT switch. The voltmeter and
panel lights, gauges and meters will be activated. The
PRE-
HEAT switch should be depressed in accordance with the
following chart:
Temperature/Preheat
Atmospheric
Temperature
Preheating
Time
+41°F(+5°C)
or
higher
Approx.
10
seconds
+41°F(+5°C)
to
23°F
(-5°C)
Approx.
15
seconds
+23°F(-5°C)
or
lower
Approx.
20
seconds
Limit
of
continuous
use
30
seconds
before
cranking
START:
While still depressing the PREHEAT switch, depress
the START switch. This will engage the starter solenoid.
Upon engine starting, release the START switch. Do not
release the
PREHEAT switch until the oil pressure reaches
15 psi. Then as long as the high water temperature and low
oil pressure protective circuits do not activate, the engine will
remain energized and continue to run.
NOTE:
When starting:
A voltage drop will occur
when the preheat switch
is
depressed.
Should the engine not start when the START switch
is
depressed for 10 to 20 seconds, release both switches and
wait
30 seconds; repeat the procedure above and preheat
longer.
Never
run
the
starter
for
more
than
30
seconds.
A
CAUTION:
Prolonged
cranking
intervals
without
the
engine
starling
can
result
in
the
engine
exhaust
system
filling
with
raw
water.
This
may
happen
because
the
pump
is
pumping
raw
water
through
the
raw
water
cool-
ing
system
during
cranking.
This
raw
water
can
enter
the
engine's
cylinders
by
way
of
the
exhaust
manifold
once
the
exhaust
system
fills.
Prevent
this
from
happening
by
closing
the
raw
water
supply
through-hull
shut-off,
draining
the
exhaust
muffler,
and
co"ecting
the
cause
of
the
excessive
engine
cranking.
Engine
,damage
result-
ing
from
raw
water
entry
is
not
a
warrantable
issue;
the
owner/operator
should
keep
this
in
mind.
Remote
Starting
Procedure
The remote start panel is the same as the engine-mounted
start panel except that it has a green LED light and no
gauges. When starting at a remote location, the green LED
lights when the generator is running at approximately
600
rpm. This indicates when the START switch can be released
since the starting
of
the generator may not be audible.
A When the
PREHEAT switch is depressed at the remote
start/stop panel the LED light will illuminate. When the
START switch is depressed and the starter cranks the
engine this LED light will dim. When the engine starts the
LED light will brighten signaling
to
release the START
switch. Continue to hold the
PREHEAT depressed for a
few seconds to allow oil pressure to build up which closes
the oil pressure safety switch that is in the series path for
12V B+ to the fuel run solenoid.
B.
After the generator is started and the START switch is
released, the generator's starter will not crank unless the
PREHEAT switch is operated first because this switch
supplies voltage to the START switch.
Once the engine starts, check the engine's instruments for
proper oil pressure and battery charging voltage. Apply a
light load to the generator
and allow the engine's operating
temperature tq come up to
140-150° (60-66°
C)
before
applying heavy loads.
NOTE:
Some unstable running
may
occur in a cold engine.
Depressing the PREHEAT switch for 10-15 second intervals
will help stabilize the engine
RPM
until the operating
temperature reaches the
140
-150°
F and a load is applied
to
the engine.
Engines
&
Generators
7
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