Westerbeke 4.0Kw BCDB 50Hz Installationshandbuch

WESTERBEKE MARINE DIESEL GEN.ERATOR 4.0KW BCD/4.0KW BCDA 612-60HZ OPERATORS MANUAL PUBLICATION NO.045305 SECOND EDITION MARCH 2008 l~ rWESTERBEKE , me

GENERATOR CONTROL PANELS DESCRIPTION OF SWITCHES This manually controlled series ofWESTERBEKE marine diesel generators is equipped with toggle switche

DIESEL FUEL, ENGINE OIL AND ENGINE COOLANT DIESEL FUEL Use fuel that meets the requirements or specification of Class 2-D (ASTM), and has a cetane ra

PREPARATIONS FOR INITIAL START-UP PRESTARTINSPECTION This section of the manual provides the operator with prepa-ration, initial starting, break-in, s

STARTING/STOPPING PROCEDURE THE STARTING SYSTEM Westerbeke diesel generators use electric starters assisted by glow plugs for both normal and cold wea

STARTING/STOPPING PROCEDURE STARTING UNDER COLD CONDITIONS Make sure the lubricating oil conforms with the ratings for the prevailing temperature. Che

GENERATOR BREAK-IN PROCEDURE DESCRIPTION Although your engine has experienced a minimum of one hour of test operations at the factory to make sure acc

THE DAILY ROUTINE CHECK LIST Each day before starting your generator, take a few moments to run this check list: o Record the hourmeter reading in you

SCHEDULED MAINTENANCE Fuel Supply Fuel/Water Separator Engine Oil level Coolant Level Drive Belts MAINTENANCE SCHEDULE A WARNING: Never attempt to per

SCHEDULED MAINTENANCE *Starter Motor *Preheat Circuit *Engine Cylinder Compression *Torque Cylinder Head Hold-down bolts MAINTENANCE SCHEDULE NOTE: Us

ENGINE COOLING CIRCUIT DESCRIPTION Westerbeke marine diesel generators are designed and equipped for fresh water cooling. Heat produced in the engine

CALIFORNIA PROPOSITION 65 WARNING . Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth def

ENGINE COOLING CIRCUIT Fresh Water Circuit Fresh water coolant is pumped through the engine by a beIt-driven circulating pump, absorbing heat from the

ENGINE COOLING CIRCUIT RAW WATER COOLING CIRCUIT The raw water flow is created by a positive displacement impeller pump. This pump draws water directl

FUEL SYSTEM DIESEL FUEL Use No.2 diesel fuel with a cetane rating of 45 or higher. Do not use kerosene or home heating fuel. FUEL WATER SEPARATOR A pr

FUEL SYSTEM FUEL FILTERS The fuel injection pump and the fuel injectors are precisely manufactured and they must receive clean diesel fuel, free from

ENGINE OIL CHANGE Engine Oil Change 1. Draining the Oil Sump. Discharge the used oil through the sump drain hose (attached to the front of the engine

REMOTE OIL FILTER (OPTIONAL) INSTALLATION This popular accessory is used to relocate the engine's oil fil-ter from the engine to a more convenien

DC ELECTRICAL SYSTEM DESCRIPTION The DC Circuit on the 4.0 KW BCD functions to start, operate and stop the generator engine. The circuit is best under

4.0 KW BCD WIRING SCHEMATIC #44732 ,. BATTERY I Z voe e I RCU I f ' ; BATTERY BREAKER ISWlfCH Sf ARTER 1-;:..,..-, '----1 Ion CI, I STARTER

4.0 KW BCD WIRING DIAGRAM #44732 BATTERY SWITCH r e£} ------- [ u_ (fll------. :-4""h. il I NOTE An on-off switch should be installed in th

REMOTE INSTRUMENT PANEL SCHEMATIC #44329 AVAILABLE CONNECTIONS D 15 Ft. Extension Harness #044347 D 30 Ft. Extension Harness #044799 D "Y"

SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accidents are caused by failure to follow fundamental rules and precau-tions.

STARTER MOTOR DESCRIPTION The starting system includes the battery, starter motor, solenoid, and starter button. When the starter button on the instru

STARTER MOTOR IGNITION TERMINAL TO CONTROL PANEL (+) POSITIVE ~/---TERMINAL ~...,---(M) TERMINAL Test again by jumping the two large terminal studs.

ENGINE TROUBLESHOOTING The tables which follow indicate troubleshooting procedures based upon certain problem indicators, the probable causes of the p

ENGINE TROUBLESHOOTING Problem Probable Cause Verification/Remedy Generator engine overheats/shuts down. 1. Raw water not circulating. 1. Raw water pu

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be performed by a competent engine mechanic. The info77fUltion b

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be performed by a competent engine mechanic. The information bel

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be performed by a competent engine mechanic. The information bel

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be performed by a competent engine mechanic. The information bel

GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af

BC GENERATOR SINGLE PHASE NOTE: WESTERBEKE recommends that the following generator tests and adjustments be peiformed by a qualified technician. DESCR

SAFETY INSTRUCTIONS ACCIDENTAL STARTING A WARNING: Accidental starting can cause injury or death! • Disconnect the battery cables before servicing th

Be GENERATOR SINGLE PHASE NOTE: WESTERBEKE recommends that the following generator tests and adjustments be peiformed by a qualified technician. 120V/

Be GENERATOR SINGLE PHASE NOTE: WESTERBEKE recommends that the following generator tests and adjustments be performed by a qualified technician. INTEG

LAY-UP AND RECOMMISSIONING General Many owners rely on their boatyards to prepare their craft, including engines and generators, for lay-up during the

LAY-UP AND RECOMMISSIONING Generator End Remove the louvered cover on the generator end. Check all wire connections on the AC terminal block and those

SPECIFICATIONS 4.0 KW BC GENERATORS ENGINE SPECIFICATIONS Engine Type Combustion Chamber Bore & Stroke BCD BCDA Piston Displacement BCD BCDA Fi ri

SPECIFICATIONS 4.0 KW BCD GENERATORS AC GENERATOR (Single Phase) DESCRIPTION Single Phase Voltage Voltage regulation: Frequency regulation: Rating (Vo

Water Bell Guard Zinc Anode---Heat Exchanger Control Panel Generator Data Plate _-WESTERBEKE 4.0 KW BCD PARTS IDENTIFICATION Manifold Pressure Ca Moun

STANDARD HARDWARE TORQUES NOTE: Unless stated otherwise for a specific assembly, use the following torque values when tightening standard hardware. Gr

STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 = Millimeters (mm) x .0394 = Inches Feet (tt) x .305 = Meters (m) x 3.281 = Fee

METRIC CONVERSIONS INCHES TO MILLIMETERS MILLIMETERS TO INCHES Inches mm Inches mm mm Inches mm Inches 1 25.40 15 381.00 1 0.0394 15 0.5906 2 50.

SAFETY INSTRUCTIONS • Do not wear loose clothing or jewelry when servicing equipment; tie back long hair and avoid wearing loose jackets, shirts, slee

SUGGESTED SPARE PARTS ''''''''''''''--_'!~I'. WESTERBEKE MARINE DIESEL

Engines & Generators 1062Wri1DW-8/2002

INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following information: CODES AND R

TABLE OF CONTENTS Introduction ... '" ... 2 Fuel Additives ...

INTRODUCTION This WESTERBEKE Diesel Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride

INTRODUCTION SERIAL NUMBER LOCATION The engine and generator serial numbers and model numbers are located on a decal on the generator housing. Take th