-( £ ft II C, . ~ ~ .,. lit. .;: .. i II' i. '" o <) . .. iiI. D~' OPERATORS MANUAL 20.0 KW SBEG and SBEGA • 60 HZ 16.0 KW S
INSTALLATION EMISSION·RELATED INSTALLATION INSTRUCTIONS "Failing to follow these instructions when installing a certified engine in a piece of no
. I ; INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following infonnation: CODE
TABLE OF CONTENTS 20KW SBEG/22.5KW SBEG Parts Identification ... 2 Introduction ...
FRONT REAR 20KW SBEG/22.5KW SBEG PARTS IDENTIFICATION OIL FilL CAP DlITRIBIIJOR ---4-_ on ... SEIISOR IWI) ~~~~~tl--:;:lkLll.~@?), LEFT SIDE COOLANT F
INTRODUCTION This WESTERBEKE Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride in the
INTRODUCTION The engine/generator model number and serial number are located on a plate mounted on the engine's valve cover. f!JJ UNDERSTANDING T
FUEL, ENGINE OIL AND ENGINE COOLANT GASOUNE A Only use unleaded gasoline with an .. CAUTION: Oetane rating of#89 or higher. A .lower Octane rating m
PREPARATIONS FOR INITIAL START-UP ~P:LA~cS;DTliiECliCyOOLANT HI TANK THIS LINE RETURNS COOLANT TO THE ENGINE PRESTARTINSPECTION EXHAUST MANIFOLO Befor
OPERATING INSTRUCTIONS DC CIRCUIT BREAKER ON/OFF CAUTION: When servicing or replacing DC components, tum off the 20 amp DC circuit breaker. START SToP
BREAK-IN PROCEDURE/THE DAILY OPERATION BREAK·IN PROCEDURE After the genemtor has been started, check for proper operation and then encoumge a fast wan
Gasoline with an ETHANOL content higher than 10% (E10) is not allowed and may void warranty.Engines & Generators
SAFETY SHUTDOWN SENSORS AND SWITCHES SAFm SHUTDOWN SWITCH/SENSORS The engine is protected by four automatic shutdown circuits. Should a shutdown occur
MAINTENANCE SCHEDULE A WARNING: Never a/tempt to perform any service while the engine is running, Wear the proper safety equipment such as goggles and
MAINTENANCE SCHEDULE SCHEDIR.ED MAINTENANCE I EVERY 500 OPERATING HOURS OR YEARLY Raw Waler Pump I EVERY 500 OPERATING HOURS OR EVERY TWO YEARS Coolan
COOLING SYSTEM DESCRIPTION Westerbeke marine engines are designed and equipped for fresh water cooling. Heat produced in the engine by combus-tion and
COOLING SYSTEM THERMOSTAT A thennostat controls the coolant temperature as the coolant continuously flows through the closed cooling circuit. When the
COOLING SYSTEM RAW WATER INTAKE STRAINER IIOTE: Always install the strainer at or below the waterline so the strainer will always be self-priming. A c
FUEL SYSTEM GASOLINE Use unkoded 89 octane or higher gasoline. When fueling, follow U.S. Coast Guard regulations, close off all hatches and companionw
FUEL SYSTEM BLEEDING THE FUEL SYSTEM If the engine cranks but fails to start or starts and then shuts down, there may be air in the fuel system. Use t
ELECTRONIC FUEL INJECTION (EFI) SCHRADER VALVE INJECTOR TO DISTRIBUTOR STEPPER MOTOR MAP SENSOR FUEL PRESSURE REGULATOR THROTTLE BODY AIR HEATER PCV V
ENGINE LUBRICATING OIL ENGINE OIL Use a heavy duty engine oil with an API classification of SJ. Change the engine oil after an initial 50 hours of bre
A WARNING bhaust gasses cuntaln &arblln Mllnllxide, an IIdllTless and CIIIIItIess fIllS. t:arbIIn Mllnllxide is pllisllnllus and can cause unt:tms
OIL PRESSURE NOTE: WESTERBEKE recommends that the following engine adjustments be pet/armed by a competent engine mechanic. The information below is p
OPTIONAL REMOTE OIL FILTER (PN #052537) INSTALlATION This popular accessory is used to relocate the engine's oil filter from the engine to a more
TIMING BELT DISASSEMBLY /INSPECTION NOTE: The timing belt can be inspected/replaced with the LOCK BOLT UPPER TIMING BELT COVER lARK THE FORWARD ROTATI
TIMING BELT INSTAllATION 1. Align the timing mark on the timing belt pulley and camshaft pulley with the marks. 2. Remove all the spark plugs. This is
ENGINE ADJUSTMENTS SPARK PLUGS The spark plugs should be cleaned and re-gapped after the first 50 hour break-in period, then inspected every 250 hours
ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. ENGINE COMPRESSION T
ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. VALVE CWUlANCE ADJUS
GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af
THE SBEG GENERATOR SINGLE AND THREE PHASE DESCRIPTION This generator is a four-pole, brushless, self-excited generator which requires only the driving
r------------, INTERNAL WIRING SCHEMATICS SINGLE PHASE I I I I I I I I I I I I I I I EXCITER STATOR I I I I r-----~----------, I I I I I I I EXCIT
SAFETY INSTRUCTIONS ImODUCTION Retul this safety manual carefully. Most accidents are caused by failure to follow fundamentol rules and precau-tions.
GENERATOR AC VOLTAGE CONNECTIONS AC VOLTAGE CONNECTIONS NOTE: The frame ground wire (white/green) must be properly positioned when changing the AC out
GENERATOR AC VOLTAGE CONNECTIONS BE THREE PHASE 6 STUD /12 WIRE TERMINAL BLOCKS NOTE: For output leads from the AC terminal block used terminal ends f
GENERATOR AC VOLTAGE CONNECTIONS DESCRIPTION The regulator is equipped with seven numbered tenninals (0 to 6) and their related brass jumpers. The ill
SBEG TROUBLESHOOTING NOTE: AC GENERATOR TROUBLESHOOTING MUST BE PERFORMED WITH THE ENGINE OPERATING AT 60 HZ. --_________ ~F~AU~~~J __________________
VOLTAGE REGULATOR ADJUSTMENTS Description The voltage regulator is an advanced design which ensures optimum AC alternator performance. It is equipped
SHORE POWER TRANSFER SWITCH CONNECTIONS SHORE POWER CONNECTIO~S (60 HERTZ) NOTE: Diagram stlows .:onnec:toonl lor .. IWO_ w; ••• 120-Voltsyste,".
... ""." Ii II 20KW and 22.5KW SBEG GENERATOR WIRING DIAGRAM #49232 ".""." -=--, , ! , ... I , . I , , , , c
1 ---1 1 i ! i ! I i ; 1 I ! ! ! , 1 i i , • i • 1 j j ! ~ i ~ ~ , 1 i 1 1 1 1 ! i i : ~ I 1 1 ! ! ! ! , , , ; l , 1 L 20KW AND 22.5KW SBEGA GE
Ii: c( I--II) 00 ,,( 10 S I T hi I~ TJ REMOTE START/STOP PANEL WIRING SCHEMATIC #49209 #18 ORG #18 GRN #18 WHT/BLK/RED PART NO. 49147 0 1 IA II. 11 4
ENGINE TROUBLESHOOTING The following troubleshooting tables are based upon certain engine problem indicators and the most likely causes of the problem
SAFETY INSTRUCTIONS BATTERY EXPLOSION A WARNING: Battery explosion can cause injury or death! • Do not smoke or allow an open flame near the battery b
ENGINE TROUBLESHOOTING PROBLEM PROBABLE CAUSE PROBLEM PROBABLE CAUSE Low oil pressure. 1. Low oil level. Blue exhaust smoke 1. Lube oil is diluted. 2.
PROBLEM ELECTRICAL TROUBLESHOOTING CHART The following lesl procedures will require lhe use of a mullimeler and Ihe engine~ wiring diagram (in Ihis ma
PROBLEM ELECTRICAL TROUBLESHOOTING CHART The following test procedures will require the use of a multimeter and the engine~ wiring diagram (in this ma
LAY-UP & RECOMMISSIONING GENERAL Many owners rely on their boatyards to prepare their craft, including engines and generators, for lay-up during t
LAY-UP & RECOMMISSIONING Starter Motor Lubrication and cleaning of the starter drive pinion is advisable. if access to the starter permits its eas
WESTERBEKE 20KW AND 22.5KW SBEG GENERATOR SPECIFICATIONS ENGINE SPECIFICATIONS Engine Type Governor Combustion Chamber Bore & Stroke Piston Displa
WESTERBEKE 20KW AND 22.5KW SBEG GENERATOR SPECIFICATIONS LUBRICATION SYSTEM General Oil Filler Sump Gapaeily (nol including liller) Operating Oil Pres
TORQUE SPECIFICATIONS· 20KW AND 22.5KW SBEG GENERATORS COMPONENT FHB (M"KG) COMPONENT FHB (M"KG) Air Cleaner Bracket ...
STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 = Millimeters (mm) x .0394 = Inches Feet (ft) x .305 = Meters (m) x 3.281 = Fee
METRIC CONVERSIONS INCHES TO MILLIMETERS MILLIMETERS TO INCHES Inches mm Inches mm mm Inches mm Inches 1 25.40 15 381.00 1 0.0394 15 0.5906 2 50.80
SAFETY INSTRUCTIONS OPERATORS MANUAL Many of the preceding safety tips and warnings are repeated in your Operators Manual along with other cautions an
SUGGESTED SPARE PARTS WESTERBEKE MARINE GENERATORS CONTACT YOUR WESTERBEKE DEALER FOR SUGGESTIONS AND ADDITIONAL INFORMATION THERMOSTAT AND GASKET fUE
lD1111GO 1-.y'IWESTERBEKE (OENERATORS SAFE CO BERIES WESTERBEKE CORPORATION· MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD, TAUNTON, MA
CARBON MONOXIDE "CO" ISAFE-CO GENERATORS IMPORTANT INFORMATION DESCRIPTION Carbon monoxide "CO" is a component of engine exhaust.
CARBON MONOXIDE "CO"/SAFE-CO GENERATORS IMPORTANT INFORMATION Catalyst performance will degrade over time. As the generator accumulates oper
EMISSIONS This geoset meets the requirements of California's Exhaust Emissions Standards as stated on the nameplate. You should carefully review
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