
COOLING
SYSTEM
Zinc
Anode
#011885
A
zinc
anode,
or pencil, is located in the
raw
water cooling
circuit
within
the heat
exchanger.
The
purpose
of
having
the
zinc
anode
is
to sacrifice
them
to electrolysis
action
taijng
place in
the
raw
water cooling circuit,
thereby
reducing
the
effects of electrolysis on other
components
of
the
system.
The
condition
of
the
zinc
anode
should
be
checked
monthly
and
the
anode
cleaned or replaced
as
required:
Spare
anodes
should
be
carried
on
board.
If
the
zinc
anodes
need
replacement,
hold
the
hex
boss
into
which
the
zinc
anode
is
threaded
with
a
wrench
while
loos-
ening
the
anode
with
another
wrench.
This
prevents
the
hex
boss
from
possibly tearing off
the
exchanger
shell.
After
removing
the
Zinc,
note
the
condition
of
it.
If
the
zinc
is
in
poor
condition,
there
are
probably·
a lot of
zinc
flakes
within
the
exchanger.
Remove
the
end
of the
heat
exchanger
and
clean
the
inside
of
all
zinc
debris.
Always
have
a
spare
heat
exchanger
end
gasket
in
case
the
present
one
becomes
dam-
aged
when
removing
the
end
cover.
Replace
the
gasket
(refer
to
your
engine
model's
heat
exchanger end
gasket
part
num-
ber),
0-ring
and
cover,
and
install a
new
zinc
anode.
NEW_
REPLACE
REPLACE
ZINC
ANODES
CLEAN
AND
REUSE
NOTE:
The
threads
of
the
zinc anodes
are
pipe
threads
and
do
.not
require
sealant. Sealant should not
be
used
as
it
may
insulate
the
zinc from
the
metal ofthe heat exchanger
hous-
ing
preventing electrolysis action on
the
zinc.
Heat
Exchanger
Service
.
After
approximately
1000
hours
of
operation,
remove,
clean
and
pressure test the engine's heat
exchanger.
(A
local
auto-
motive
radiator
shop
should
be
able
to clean
and
test
the
heat
exchanger.)
NOTE:
Electrolysis action
is
the result
of
each particuidr
installation
and
vessel location; not that
of
the
engine.
NOTE:
Operating
in
silty and/or tropical waters
may
require
that a heat exchanger cleaning
be
performed
more
often
than
every 1000
hours.
COVER
SECURING
BOLT
INSPECT
BOTH
ENDS
HEAT
EXCHANGER
ZINC
ANODE
DO
NOT
USE
SEALANT
ON
THE
THREADS
WATER
CLEAN
OUT
EVERY
'DRAIN
tOO
HOURS
CLEAN
OUT
DEBRiS
TYPICAL
ASSEMBLY
-
ANTIFREEZE
COOLANT
•DRAIN
(PETCOCK
OR
HEX
PLUG)
NOTE:
When
installing the heat exchanger end
covers.
Be
~ure
that the end cover securing bolt's sealing 0-ring
is
installed.
Failure
to
install
this-
sealing 0-ring
can
result
in
end plate failure/sea water
leakage.
Engines & Generators
19
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