
COOLING
SYSTEM
FRESH
WATER
COOLING
CIRCUIT
NOTE:
Refer
to
the
ENGINE
COOLANT
section for
the
rec-
ommended
antifreeze
and
water
mixture
to
be
used
as
the
fresh
water
coolant.
Fresh
water coolant
is
pumped
through
the
engine
by
a
circu-
'Iating
pump,
absorbing
heat
from
the
engine.
The
coolant
then
passes thrqugh
the
thermostat
into
the
manifold,
to
the
heat
exchanger
where
it
is
cooled,
and
returned
to
the
engine
block
via
the
suction
side
of
the
circulating
pump.
When
the
engine
is
started
cold,
external
coolant
flow
is
pre-
vented
by
the
closed
thermostat
(although
some
coolant
flow
is
bypassed
around
the
thermostat
to
prevent
the
exhaust
manifold
from
overheating).
As
the
engine
warms
up,
the
thermostat
gradually
opens,
allowing
full
flow
of
the
engine's
coolant
to
flow
unrestricted
to
the
external
portion of
the
coolinll
s¥stem.
TO
COOLANT
RECOVERY
TANK
FROM
COOLANT
RECOVERY
TANK
KEEP
THE
COOLANT
PASSAGE
CLEAR
COOLANT
RETRACTION
NOTE:
Periodically check
the
condition
of
the
manifold
pressure
cap.
Ensure
the
upper
and
lower
rubber
seals
are
ill
good
conditiOl~
Check
to
ensure
.
the
vacuum.
valve opens
and
closes tightly. Cany a spare
cap.
Check also
to
ensure
the
cooLant
passa.ge
is
clear so
coola:nt
within
the
system is
able to expand
and
contract
to
andfrom the coolant recovel)'tank
Coolant
Recovery
Tank
SEAL
A coolant
recovery
tank
allows
for engine coolant
expansion
and
contraction
during
engine
operation,
without
any
signifi-
cant
loss
of coolant
and
without introducing air into
the
cool-
ing
system.
This
tank
should
be
located at
or
above
the
engine
manifold
level
and
should
be
easily accessible.
NOTE:
TI.;s
tank,
with
its shOlt run
of
plastic
hose,
is best
located at or above
the
level
of
the
engine
~
manifold.
CHANGING
COOlANT
The
erigine's
coolant
must
be
changed according
to
the
MAINTENANCE
SCHEDULE.
If
the
coolant
is
allowed to
become
contaminated,
it
can
lead
to
overheating problems.
A
CAUTION:
Proper
cooling
system
maintenance
is
critlcalj
a
substantial
number
of
engine
failures
can
be
traced
back
to
cooling
system
corrosion.
Drain
the
engine
coolant
by
loosening
the
drain
plug
on
the
engine
block
and
opening
the manifold pressure
cap.
Flush
the
system
with
fresh
water,
then
start
the
refill process.
NOTE:
The
drain
on
the
heat
exchanger should also
be
used
to
help
drain
engine
coolant.
ENGINE
BLOCK
~
fl00LANT
DRAIN
~"~
OIL
GALLERY
Refilling
the
Coolant
After
closing
the
engine
block
drain,
pour
clean, premixed
coolant
into
the
manifold
and
when
the
coolant
is
visible
in
the
manifold,
start
the
engine
and
run
it
at
slow
idle.
Open
the
air
bleed
petcocks
on
the manifold
and
the
thermostat
housing.
Monitor
the
coolant
in
the
manifold
and add
as
needed. Fill
the
manifold
to
the
filler
neck
and
when
the coolant
flowing
from
the
petcock
is
free
of
air
bubbles,
close the petcock
and
install
the
pressure
cap.
Remove
the
cap
on
the
coolant
recovery
tank and
fill
with
coolant
mix
to
halfway
between
LOW
and
MAX
and
replace
the
cap.
Run
the
engine
and
observe
the
coolant expansion
flow
into
the
recovery
tank.
When
the petcock
on
the
thermo-
stat
housing
is
free
of
air
bubbles, close
that
petcock.
J\fter checking
for
leaks,
stop
the
engine
and
allow
it to
cool.
Coolant
should
draw
back
into
the
cooling
system
as
the
engine
cools
down.
Add
coolant
to
the
recovery
tank if
needed.
Clean
up
any
spilled coolant.
A
WARNING:
Beware
of
the
hot
engine
coolant.
Wear
protective
gloves.
'~/WESTERBEKE
""
_ ,
__
::1
..Enaines & Generators
15
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